Tuesday, May 1, 2018

Tapping




Tapping

Once the desired steel composition and temperature are achieved in the furnace, the tap-hole is opened, the furnace is tilted, and the steel pours into a ladle for transfer to the next batch operation (usually a ladle furnace or ladle station). During the tapping process bulk alloy additions are made based on the bath analysis and the desired steel grade. De-oxidizers may be added to the steel to lower the oxygen content prior to further processing. This is commonly referred to as "blocking the heat" or "killing the steel". Common de-oxidizers are aluminum or silicon in the form of ferrosilicon or silicomanganese. Most carbon steel operations aim for minimal slag carry-over. A new slag cover is "built" during tapping. For ladle furnace operations, a calcium aluminate slag is a good choice for sulfur control. Slag forming compounds are added in the ladle at tap so that a slag cover is formed prior to transfer to the ladle furnace. Additional slag materials may be added at the ladle furnace if the slag cover is insufficient.

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