Tapping
Once the desired steel composition
and temperature are achieved in the furnace, the tap-hole is opened, the
furnace is tilted, and the steel pours into a ladle for transfer to the next
batch operation (usually a ladle furnace or ladle station). During the tapping
process bulk alloy additions are made based on the bath analysis and the
desired steel grade. De-oxidizers may be added to the steel to lower the oxygen
content prior to further processing. This is commonly referred to as
"blocking the heat" or "killing the steel". Common
de-oxidizers are aluminum or silicon in the form of ferrosilicon or
silicomanganese. Most carbon steel operations aim for minimal slag carry-over.
A new slag cover is "built" during tapping. For ladle furnace
operations, a calcium aluminate slag is a good choice for sulfur control. Slag
forming compounds are added in the ladle at tap so that a slag cover is formed
prior to transfer to the ladle furnace. Additional slag materials may be added
at the ladle furnace if the slag cover is insufficient.
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